Location: Helena, Ohio 

Facility Type: Company Headquarters 

Project Type: Metal Retrofit Roof System 

Size: 27,000sqft 

Warranty: 20-Year NDL Material & Labor Warranty 

Project Overview

There’s no better way to show confidence in your craft than to trust your team with your own roof. This project was close to home—our main office and headquarters. The existing roofing system was a standing seam metal roof, which not only served as the exterior weatherproofing layer but also the ceiling of our building. This created a unique opportunity for a metal retrofit system using Duro-Last materials. 

Rather than tear off the existing structure, we engineered a comprehensive system built on top of the standing seam metal, incorporating insulation upgrades, vapor protection, and a new membrane—all while showcasing our ability to meet high aesthetic and performance standards. 

Scope of Work 

Metal Retrofit Strategy 

  • Existing roof was a standing seam metal system, serving as both roof and ceiling 
  • Used flute fill insulation to fill in the low channels between metal ribs 
  • Installed 2.2” ISO insulation over the flute fill 

Insulation & Vapor Barrier Assembly 

  • Rolled out a full vapor barrier to prevent moisture intrusion 
  • Added a second layer of 2.2” ISO insulation, achieving R-25+ compliance 
  • Created a smooth and secure substrate for membrane adhesion 

Membrane & Edge Metal Installation 

  • Installed 60 mil Duro-Last membrane in a custom copper color to complement the building’s appearance 
  • Upgraded rake edges with new wood blocking to receive edge metal 
  • Installed two-piece, 7-inch edge metal system for both performance and curb appeal 
  • Finished with new gutters along all exterior eaves for proper drainage 

Challenges & Solutions 

Challenge

  • Existing roof was both ceiling and structure
  • Needed to exceed code minimums for insulation
  • Design and color mattered—it’s our headquarters

 

 

Solution

  • Used a non-invasive metal retrofit system to preserve interior integrity while improving insulation and weather protection
  • Engineered a multi-layer ISO system with vapor barrier, delivering performance beyond R-25
  • Installed a custom copper-colored membrane and upgraded edge metal for a polished, professional finish

 

Results & Value 

As both the client and the contractor, this project was a chance to showcase the quality of work we deliver every day. Our headquarters now has a high-performing, energy-efficient, and visually distinctive roof system that reflects the same level of craftsmanship we bring to every job. 

With an advanced Duro-Last retrofit system, improved thermal efficiency, and a 20-year NDL warranty, this roof is built to last—and to impress. It’s a daily reminder to our team and our visitors of the value, pride, and professionalism we put into every square foot. 

Looking to upgrade your metal roof without a full tear-off? 
Ask us about our proven metal retrofit systems for commercial and industrial buildings.